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Interpolation

The method by which contouring machine tools move from one programmed point to the next is called interpolation. This ability to merge individual axis points into a predefined tool path is built into most of today’s MCUs.

There are five methods of interpolation:

• linear
• circular
• helical
• parabolic
• cubic

All contouring controls provide linear interpolation, and most controls are capable of both linear and circular interpolation. Helical, parabolic, and cubic interpolation are used by industries that manufacture parts which have complex shapes, such as aerospace parts and dies for car bodies.

Linear Interpolation

Linear Interpolation consists of any programmed points linked together by straight lines, whether the points are close together or far apart

Curves can be produced with linear interpolation by breaking them into short, straight-line segments. This method has limitations, because a very large number of points would have to be programmed to describe the curve in order to produce a contour shape. A contour programmed in linear interpolation requires the coordinate positions (XY positions in two-axis work) for the start and finish of each line segment. Therefore, the end point of one line or segment becomes the start point for the next segment, and so on, throughout the entire program.

Circular Interpolation

The development of MCUs capable of circular interpolation has greatly simplified the process of programming arcs and circles. To program an arc, the MCU requires only the coordinate positions (the XY axes) of the circle center, the radius of the circle, the start point and end point of the arc being cut, and the direction in which the arc is to be cut (clockwise or counterclockwise)

Programming Codes for CNC:

The most common codes used when programming CNC machines tools are

• G-codes (preparatory functions), and
• M codes (miscellaneous functions).

Other codes such as F, S, D, and T are used for machine functions such as feed, speed, cutter diameter offset, tool number, etc.

G-Code

G-codes are sometimes called cycle codes because they refer to some action occurring on the X, Y, and/or Z axis of a machine tool.

Group Code Function 01 G00 Rapid Positioning 01 G01 Linear Interpolation 01 G02 Circular Interpolation clockwise (CW) 01 G03 Circular Interpolation Counter clockwise (CCW) 06 G20* Inch input (in.) 06 G21* Metric Input (mm) G24 Radius Programming (**) 00 G28 Return to Reference Point 00 G29 Return from Reference Point G32 Thread Cutting (**) 07 G40 Cutter Compensation Cancel 07 G41 Cutter Compensation Left 07 G42 Cutter Compensation Right 08 G43 Tool length compensation positive 08 G44 Tool length compensation minus 08 G49 Tool Length Compensation Cancel G84 Canned Turning Cycle (**) 03 G90 Absolute Programming 03 G91 Incremental Programming (*) — on some machines and controls, these may be G70 (inch) and G71 (metric) (**) — refers only to CNC lathes and turning centers.

M-CODE:

M or miscellaneous codes are used to either turn ON or OFF different functions which control certain machine tool operations.

Code Function

M00 Program stop M02 End of program M03 Spindle start (forward CW) M04 Spindle start (reverse CCW) M05 Spindle stop M06 Tool change M08 Coolant on M09 Coolant off M10 Chuck — clamping (**) M11 Chuck — unclamping (**) M12 Tailstock spindle out (**) M13 Tailstock spindle in (**) M17 Tool post rotation normal (**) M18 Tool post rotation reverse (**) M30 End of tape and rewind M98 Transfer to subprogram M99 End of subprogram

(**) — refers only to CNC lathes and turning centers.